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Wire Spreading

One of the major sources of yield loss is shorts between wires. This failure mode is made more likely by the habit of designers and design tools of running interconnect wires at or near the minimum metal pitch. This may make sense at the time, conserving valuable space for more wires later. But, this can leave the finished design with tightly packed wiring next to empty space. Techniques for spreading these wires into the empty space can result in significant reductions in extra material critical area and increases in yield. A simple technique that involves minimal changes to the design is to search the layout for interconnect wires that are next to some empty or "white space".
Wire spreading technique
Wire spreading technique

Two layers can then be "added" to define a region to be removed and a corresponding region to be added. These two regions define a small displacement of the wire, reducing the critical area between the interconnect. Note, this also reduces the capacitance of the displaced nets.

The two figures below show the use of wire spreading and addition of extra vias to a layout. The animated gif of these two figures shows the changes more clearly.

Original layout
Original layout
Layout after wire spreading and addition of redundant vias
Layout after wire spreading and addition of redundant vias



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